PLC Or Manual Control Emulsifier Featuring Food Industry Compatibility Providing Stable Emulsions and Easy Maintenance

Product Description:

The Vacuum Homogenizing Emulsifier, model VHE-15, is a state-of-the-art emulsifying machine designed to deliver exceptional mixing and homogenizing performance for various industrial applications. This advanced emulsifying mixer machine combines high shear homogenizing technology with vacuum mixing to achieve superior emulsification, dispersion, and blending of ingredients, making it an ideal choice for industries such as cosmetics, pharmaceuticals, food, and chemicals.

At the core of the VHE-15 emulsifier is its high shear homogenizing with vacuum mixing system. This innovative mixing type ensures that materials are subjected to intense shear forces while being processed under a vacuum environment. The vacuum not only prevents oxidation and contamination but also eliminates air bubbles, resulting in a smooth, high-quality emulsion with excellent stability and uniformity. This process is highly efficient in breaking down particles and droplets to a microscopic level, significantly improving the texture and consistency of the final product.

Constructed from premium stainless steel, typically SUS304 or SUS316L, the VHE-15 emulsifying mixer machine guarantees both durability and hygiene. The stainless steel material is corrosion-resistant and easy to clean, complying with strict sanitary standards required in pharmaceutical and food industries. The robust construction ensures long-lasting performance even under continuous operation, making it a reliable piece of equipment for demanding production environments.

Safety is a paramount consideration in the design of the Vacuum Homogenizing Emulsifier. The machine is equipped with essential safety features, including overload protection and an emergency stop mechanism. Overload protection safeguards the motor and internal components from damage caused by excessive load, thereby extending the lifespan of the emulsifier. Meanwhile, the emergency stop button allows operators to immediately halt the machine in case of any unforeseen issues, ensuring workplace safety and preventing accidents.

The heating method employed in the VHE-15 model is electric heating, which provides precise and uniform temperature control during the emulsification process. Maintaining the correct temperature is critical for achieving optimal emulsification results, as it affects the viscosity and flow properties of the materials being processed. The electric heating system is efficient, easy to control, and integrates seamlessly with the overall design of the emulsifying machine, enhancing productivity and product quality.

The VHE-15 emulsifying mixer machine is versatile and capable of handling a wide range of formulations, from creams and lotions to sauces and chemical suspensions. Its vacuum homogenizing capability makes it particularly suitable for producing high-grade emulsions that require fine particle size distribution and excellent texture. By using this emulsifier, manufacturers can improve product consistency, reduce production time, and minimize batch-to-batch variations.

In summary, the Vacuum Homogenizing Emulsifier model VHE-15 is a cutting-edge emulsifying machine that combines high shear homogenizing with vacuum mixing to deliver top-tier emulsification performance. Made from high-quality stainless steel (SUS304 or SUS316L) and equipped with vital safety features such as overload protection and emergency stop, it ensures reliable and safe operation. The electric heating method further enhances its functionality by providing precise temperature control. Whether you need an emulsifying mixer machine for cosmetic creams, pharmaceutical ointments, or food emulsions, the VHE-15 offers an excellent solution that meets rigorous industrial standards and helps you achieve superior product quality with ease.

Applications:

The Vacuum Homogenizing Emulsifier is an advanced piece of equipment designed to meet the rigorous demands of multiple industries including cosmetics, pharmaceuticals, food, and chemicals. This versatile Homogenizer Emulsifier Mixer is engineered to provide high efficiency and consistent performance, making it an essential tool for various product formulation and manufacturing processes.

In the cosmetics industry, this Emulsifying Machine is widely used for producing creams, lotions, and other personal care products that require uniform texture and stable emulsions. The homogenizer power of 0.55 KW combined with a mixing power of 0.75 KW ensures thorough blending of ingredients, resulting in smooth, high-quality formulations that meet consumer expectations. The vacuum feature also helps in removing air bubbles, preventing oxidation, and enhancing product stability.

For pharmaceutical applications, the Vacuum Homogenizing Emulsifier offers precise control over the mixing and homogenizing processes, which is critical for producing ointments, gels, and suspensions with consistent potency and texture. The PLC or manual control system provides flexibility and accuracy, allowing operators to fine-tune parameters according to the specific requirements of different pharmaceutical formulations.

In the food industry, this Emulsifier is perfect for manufacturing sauces, dressings, dairy products, and other emulsified food items. The machine’s ability to homogenize and emulsify ingredients uniformly improves the product’s taste, appearance, and shelf life. The CIP (Clean In Place) compatible cleaning method simplifies maintenance and ensures hygiene standards are strictly maintained, which is crucial for food safety.

The chemical industry also benefits from the Vacuum Homogenizing Emulsifier Mixer when producing paints, adhesives, and other chemical emulsions. The robust power specifications enable efficient mixing of viscous materials, while the vacuum function reduces air entrapment, resulting in superior product quality. Additionally, the customizable control system enhances operational efficiency and process repeatability.

Overall, the Vacuum Homogenizing Emulsifier is a highly reliable and efficient Emulsifier that caters to diverse production needs across multiple sectors. Its combination of powerful homogenizing and mixing capabilities, user-friendly control options, and CIP cleaning compatibility makes it an indispensable machine for any manufacturer aiming to produce high-quality emulsified products.

Customization:

Our VHE-15 Emulsifying Mixer Machine offers customizable product options to meet your specific processing needs. Featuring a Bottom/up Homogenizer with adjustable speeds ranging from 0 to 3600 rpm, this Homogenizer Emulsifier Mixer ensures efficient and uniform mixing for a variety of applications. The electric heating method provides precise temperature control, enhancing the emulsification process.

Equipped with a powerful 0.55 KW homogenizer motor, the VHE-15 model delivers consistent performance and high shear mixing capabilities. For safety, the machine includes overload protection and an emergency stop feature, ensuring secure operation during intensive production cycles.

Whether you require tailored speed settings, heating controls, or safety enhancements, our Emulsifier customization services are designed to optimize your production line and improve product quality.

Support and Services:

Our Vacuum Homogenizing Emulsifier is designed to provide efficient and reliable mixing, emulsifying, homogenizing, and vacuum defoaming solutions for various industries including cosmetics, pharmaceuticals, food, and chemicals.

Technical Support:

We offer comprehensive technical support to ensure optimal performance of your Vacuum Homogenizing Emulsifier. Our experts are available to assist with installation guidance, operation training, troubleshooting, and maintenance advice. We provide detailed user manuals and operational documentation to help you understand the machine’s functionalities and maintenance requirements.

Services:

1. Installation and Commissioning: Professional assistance for proper setup and calibration of the equipment at your facility.

2. Training: On-site or remote training sessions to help your staff operate the emulsifier efficiently and safely.

3. Maintenance and Repairs: Scheduled maintenance services to prolong the life of your equipment, and prompt repair services in case of malfunctions.

4. Spare Parts Supply: Genuine spare parts and consumables are available to ensure the durability and performance of your emulsifier.

5. Upgrades and Customization: We provide options for equipment upgrades and customization to meet specific production needs and improve process efficiency.

Our goal is to support your production processes by ensuring the Vacuum Homogenizing Emulsifier operates at peak performance with minimal downtime.

Packing and Shipping:

Product Packaging:

The Vacuum Homogenizing Emulsifier is carefully packed to ensure safe delivery. It is typically packaged in a sturdy wooden crate or reinforced carton to protect against damage during transit. Inside the packaging, the machine is securely fastened with foam padding or other cushioning materials to prevent movement and absorb shocks. All detachable parts are separately packed and clearly labeled. The packaging also includes an instruction manual, warranty card, and necessary accessories.

Shipping:

We offer reliable shipping options for the Vacuum Homogenizing Emulsifier, including sea freight, air freight, and express courier depending on the destination and customer preference. The product is dispatched promptly after order confirmation and payment. Shipping schedules and tracking information are provided to keep customers updated. We ensure compliance with all export regulations and handle customs documentation to facilitate smooth delivery. Upon arrival, customers are advised to inspect the product for any visible damage and report issues immediately.